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Did the HVAC company also do the original installation?
Have they committed to you that "running an extra line" will adequately service the bonus room? I.e., committed with a guarantee?
Is the return air collection grill located so that the return air from the bonus room has direct path to it, or a torturous path that will reduce efficiency?
Is the extra line run directly, or looped around trusses or other framing, so it will not deliver supply efficiently?
If you need a vapor barrier for air flow resistance, you have already confirmed that your fiberglass batts efficiency will be compromised by air infiltration.
Stop the air infiltration before it hits the fiberglass, either with sheathing or tyvek on the outside of the batts.
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The HVAC company that provided the supply to this room also did the rest of the house. They included the room as part of the original sizing and layout since this is something we knew we wanted to do. They are offereing the same guarantee as they offer on the rest of the house.
The return grille is just outside the door to the room so it should be ok. And, the supply runs approximately 8 feet from the furnace in to the room and then I need to build a box around it so that I can run it to the center of the room. I don't think air flow will be an issue.
For the air flow, I know that I have baffles on the other size of the fiberglass and my understanding is that I need the air flow under the roof sheathing. Since fiberglass is not going to provide a perfect seal with the 2x8 rafters, I think it is reasonable to assume that some air will flow from the outside to drywall, hence my quesion about the expandable foam and plastic.
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Originally Posted by K'ledgeBldr
Depending on the depth of the dead space behind the kneewalls you may be required to have access doors (fire code). You can get insulated, weatherstripped versions from building supply companies (not big boxes).
Measuring from the plate of the kneewall to the wall that the rafters are sitting on, if it measures greater than 60" you may need the access doors.
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The knew walls are approximately 35" high and the llargest dead space is about 36". I am definitely going to add the access doors and a light, even though I don't think it is strictly needed.
Thanks also for the reminder about the caulking and foam.
Thanks for the help.