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This is happening to me as well. I am so frustrated. I go to a very reputable (and expensive) dry cleaner to have my shirts laundered and they can't explain it either - of course they don't take responsibility for it. They say it could be the shirt fabric or my deodorant. Neither or these seem like plausible explanations because of the way the tears are happening and they are happening from different shirt manufacturers.
I have had several shirts rip by the armpit seam. I send my shirts to the cleaners. I used to think that the cleaner put the shirts on a form while ironing, and they stretched them. Now, I am beginning to wonder if deoderant is causing the problem. I use Mitchum. Anybody have any experience with that?